How Nut Shelling Machines Improve Efficiency in Pistachio, Almond, and Walnut Processing

A machine is always more productive when it comes to the quantity of output. However, quality may differ depending on the type of industry. In edible nuts like almonds, pistachios, cashews, and walnuts, industries need fast operations to meet mega demands. They can not just go with traditional methods, especially in this globalization. Therefore, here are the benefits of nut shelling machines, which make them essential for industries.

They Can Shell Volumes of up to 500 kgs of Nuts Per Hour

The speed and efficiency are way higher than annual methods. A nut shelling machine, whether it is of cashews, walnuts, or peanuts, always provides higher efficiency. Since there are different types and sizes, an industrial nut shelling machine is capable of providing large volumes, up to 500 kgs of nuts per hour. That is way more than having output from manual methods. Especially on the commercial and industrial level, one has to get massive output, and an automatic nut shelling machine can provide much more than one can imagine. It all depends on the size of the machine and how fast its shelling operations are.  

Eliminate a Large Chunk of Labor Cost

These modern nut-shelling machines can replace countless laborers. Therefore, there is no dilemma in selecting these machines over manual methods. Moreover, the cost of operation is also lower than paying multiple laborers. Just one machine can offer much higher output than a team of laborers. That means it can cut the massive cost of operations if we look at the overall cost.

Besides, many industries that need fast operations to meet mega demands can not rely on traditional shelling methods. Even in underdeveloped countries, many companies have started to replace traditional methods with modern ones. Modern methods include nut shelling machines that can multiply the output level.

Fast Process and High Shelling Rate 

The speed of operations is always faster than a manual nut shelling machine and laborers. The motor attached to the shelling machine can operate at a faster rate than the other two methods. The shelling process is not only fast but also massive. Companies that deal in cashew, walnut, and similar nuts rely on these machines. These machines can uplift the supply of nuts through fast shelling processes. These shelling processes could increase the revenues if the demands are met. Likewise, having multiple nut shelling machines will speed up the target achievements of any company in the edible nuts industry.

Consistent Results with Low Crushing Rate 

Consistency comes when one uses the same machines with the same performance level. Each nut shelling machine can provide consistent results since they all have the same sizes of nuts to shell them equally. All a worker needs to do is fill the same sizes of nuts to get consistent shelling results. Filling different sizes of nuts in these machines could lead to inconsistent output. So, the key is the input, which will lead to mega and consistent output.

The crushing rate will be very low in these machines. Since the crushing rate is very low, the quality will be high. These two factors will lead to higher customer satisfaction for our company. Edible nut suppliers have to install nut shelling machines with experts who can feed the right size and quantities in them.

How Does a Nut Shelling Machine Separate Shells?

There are multiple steps that take place in a nut shelling machine. During the process, the shells need to be separated for the clean collection of kernels. Since these machines have basic operations with slight advancement, they perform this simple function to separate nut shells. 

There are fans installed inside to separate the shells by blowing them away. After it, there is a section that collects the kernels in the collection bin. It makes the process agile in the nut-shelling and kernel separation process. Some machines have a vibration system to separate the shells efficiently. 

Can a Machine Shell Different Sizes of Nuts? 

A nut shelling machine can not shell different sizes of nuts because it has a fixed system inside. One has to feed the same size of nuts into the machine to get the same results. Feeding different sizes of nuts at the same time will lead to kernel crushing and non-shelled nuts. The shelling system has a specific space that can be adjusted depending on the nuts’ size. 

So, if someone wants to get the best result from these nut shelling machines, they need to feed the same size of nuts. Doing that will allow the machine to shell all the nuts equally. Then the crushing rate will be very low, and there will be a low risk of shelled nuts coming out.

Do Nuts Need to be Dried Before Shelling?

Yes, they need to be dried first. Unless one dries the nuts, the shelling process can not take place. If a machine crushes the un-dried nut, it will end up with a mess. Therefore, the drying process is mandatory in it. Drying the nuts will make them hard and crispy, so they can be shelled easily. All they will need is some pressure to crack open. This is why workers in an edible nut factory have to dry the nuts before feeding them to nut shelling machines.  

Why Do Some Nuts Remain Shelled and Some Lose Even Kernels?

It happens when the wrong size of nuts is fed into the machine. When the nuts are very small, but the crushing component is set to a larger size, there will be many shelled nuts coming out of the machine. On the other hand, if the crushing bar is set at a small size and the nuts are larger than the required ones, it will lead to a high rate of kernel crushing. Not only will shells be cracked, but even the kernels will be crushed during the process. Therefore, the right size needs to go in the machine, and that requires the right filtering.

Conclusion

Nut shelling machines are nothing but efficiency-enhancing tools. They can boost productivity compared to traditional methods like manual shelling. A single machine can replace many laborers, which means the cost will also be slashed if one replaces manual shellers with these machines. Pistachio, almond, walnut, and countless types of nuts need a shelling process. That means all the businesses that supply the nuts surely need nut shelling machines.